You said at 95% the pistol locks up. Do you mean binds up, or does the bolt actually drop into the cylinder's notch? Is the cylinder locked and aligned with the barrel? If so, you need to adjust the nose of the hand until it stops trying to push the ratchet further than it needs to go.
First, make sure the rachet is clean and free of burrs, and that it's not overly sharp, sometimes R&D and Kirst cylinder rachets are more like a fluted end mill cutter than a gun part, they will dig into the hand and make things real messy inside. The ratchet edge should slide across the hand surface and stop beside the lifted rachet tooth when the bolt locks. If the hand is too wide at the fowdard edge, it will try to push the rachet tooth too far clockwise.
If you remove the hand and with your fingers, simulate the engagement. Looking from the rear and holding the hand nose against the lower left tooth with a chamber at 6 and 12 o'clock, rotate the cylinder, keeping the hand engaged, up against the edge of the cylinder's arbor hole, as if the arbor was still there. Keep the hand vertical to your original 6/12 o'clock line as it would be guided by the slot in the gun, don't rotate it with the cylinder. You will see how the hand first pushes up on the left edge of the tooth, and finally is essentially beside the tooth where it can't push any further upwards as the tooth is turning away to the right. Taking a small chamfer off that right corner of the hand can sometimes solve the problem. Of course, shortening it a bit may also be necessary.
It is good to have spares on hand to retry after mistakes, and as it's a ported gun', you don't care that the percussion cylinder would now be out of time.