Howdy Two Bits,
The "art of scattergunning" can get pretty esoteric when it comes to patterns and how to improve them. There are lots of tricks to get better patterns out of a gun, both tighter and more open. Turkey hunters want a pattern that is tighter than blazes! If they can get a soft ball sized pattern at 25-30 yards they are in Heaven! Quail hunters on the other hand, want as open a pattern as they can sqeeze out of a gun....and still get a smooth shot spread with no holes in it to speak of.
"Choke" is determined by how large or small the patterns are at given ranges, I cain't recall exactly what percentages of shot are supposed to be in a 30" circle at a given range to determine what the choke is. I hope someone will jump in here with that information.
However, at CAS ranges, most of that stuff is not very important! What you are trying to find out by patterning your gun is, much like rifles and pistols, exactly where is it shooting too! You need to draw a 30" circle on your pattern paper and AIM at a dot in the center. Then examine the paper and take note of your shot pattern in relation to that dot. Is it throwing the shot swarm high? Low? right or left? Then you can adjust you aiming point accordingly when shooting at targets. Usually any problems in "point of aim/point of impact" are not revelvant enough to worry about, but once in a while one finds a gun that throws way off and either needs the services of a smith or the shooter can correct by aiming to make allowence for the difference.
Regarding what PRS wrote about air space: The golden rule of shooting BP in any gun is "No Air Space in the Cartridge"!!!! Leaving air space does a couple of things, It makes the powder burn less effceciently, and it it creates a condition that could leave a ring in your chamber or even cause a ruptured barrel!
That's not very likey to happen in your gun designed for 3" magnums....but it could happen. As to your question about how to avoid that: In your case, you could add extra shot to the shell. It won't hurt anything, with black powder loads, if the shot goes above the plastic wad within the confines of the cartridge. And in building BP shotshells it is always better to go in the direction of more shot than powder in order to fill up the shell. Another route to go would be to put more cushion wad in the shell to take up the extra space. The fibre cushion wads can be split so as to add a bit more to take up the space in a shell by adding a partial wad on top of a full wad. This also has the effect of creating a better seal to help prevent blowby as the shot column passes through the more open area of the forcing cone.
Finally, I apologize if this isn't very clear & concise. I'm not a very good writer...and I'm certainly NOT an expert about this stuff. I'm just a pard who has struggled with the same things you are learning about now! There are some very good books out there by guys like Doc Shapiro and Mike Venterino about loading BP cartridges for CAS but I don't know if there are any that are tailored for scattergunz and BP. If there are, Would some of you pards pass the information to us here? PLEASE!!!