I hear you, but I'm not a competitor, just like to have lots of loaded ammo and love my progressives for that. Of course I still have to crimp on a single stage, but that' still better than casting single cavity hollow base rounds for these conversions. The seating die seats the bullet to the same depth every time, just have to make sure it's adjusted rite so I don't dig the bullet into the case. Even if it did, it's cast from 20-1, so the bullets are pretty soft.
I've run a few of the bulged cases through the press with the added 38 sizing die and they all chamber properly now. They are a tight fit in the case gauge, but slip into the kirst with ease. Only thing I can think of is that after firing they were swelling to fit the chambers and the 9mm size die didn't size far down enough, or even caused a bit of bulge.