Greetings Monsiuer Gassaway -
Since the introduction of Herr Kirst's ported, gated plate it's popularity has overshadowed the solid "thick plate" which seems to no longer be readily available. Fortunately for those of us with somewhat "scottish" frugality and the desire for a non-ported thick plate conversion, the "thick plate" can be readily manufactured by the enterprising fellow .
Starting with common 3/8 steel plate, you will find a piece 2" by 2" will be more than ample. Remarkably, this is the very thickness one needs with the pietta NMA. Your Kirst ought to have come with an instruction sheet, which has a little graphic that I believe was designed to assist in the cutting of a loading port. you will find this graphic can also be used to lay out the plate as well. I would make several xerox copies so that they can be cut out with scissors and applied directly to your steel plate stock. In fact, for a trial run it could be most efficacious to use 3/8 plywood to dummy up a wooden model.
The use of machine tools at this juncture is not absolutely necessary as the fit in the frame can be easily accomplished by hand with files. I am finding that perhaps the most difficult aspect of fitting is achieving the curvature fit to the frame.
I found these photos of the front and back of the kirst plates, perhaps these will help you locate the relief cuts you will need to to make for the hand. I am attempting to post them here, and they can further assist with determining your interpretation of the firing pin. I believe you will find your mill to be more useful in this project than your lathe :-)
Once you have achieved the desired fit, you may wish to harden the plate with casenite, but I do not believe it is absolutely necessary given the pressures with which we are dealing.
While cold blue is perfectly satisfactory, there is a caustic but extremely durable hot blue finish that you can find here:
http://www.homegunsmith.com/cgi-bin/ib3/ikonboard.cgi?s=e3a61634fb762bded45c7f685a86c75c;act=ST;f=22;t=17857Your source of chemicals will be left as an exercise for the student . However, when dealing with substances from the alchemists, be absolutely certain to read all labels and have solid knowledge of what you are doing, especially if substituting ingrediants, as these can be very toxic and can produce heat and noxious or lethal fumes.
When in doubt, commercial supplies from Brownell come with ample instructions.
hope this helps
yhs
Prof marvel