Roper
Uberti large bore rifles are known for very "generous" chamber dimensions, which contributes to "generous" amounts of blow-by which
can foul the chamber and make your cartridges stick. I personally have a .44 Special 1866 that WILL NOT run with BP or Subs. It will
run like a Goosed Moose with smokeless but not at all with BP or Subs.
It also sounds like your Carrier Block is getting fouled. Once fouled, it will stick and jam in it's mortice. You may need to squirt it with a
shot of Ballistol or PAM (Peroxide Alcohol & Murphy's Oil Soap) to keep your carrier running smooth. Along with adjusting your Carrier Block Arm (The arm runs from the lever up into the carrier block), you may wish to consider adding "Positive Slam Down) to your
carrier block arm.
The stock lever side springs cannot be adjusted. Loosening or tightening the screws will not help. They can be replace for lighter springs
or a skilled rifle tuner can "tune" the springs. I personally recommend SlixSprings. A caveat ...... Shooting BP, Subs, or dirty running
smokeless, you will need Positive Slam Down. Without it, your carrier block will jam at about the halfway point.
Straight wall pistol cases do NOT need to be trimmed. EVER. They do not "stretch" If anything, they will get a thou or so shorter. As
long as you are able to get a good crimp, trimming is a total waste of your time. You may wish however, to anneal the case mouth, back
about as far as the seating depth of your chosen bullet. Annealing will allow the case mouth to obturate (expand) and better seal the chamber. Oh, almost forgot, after trimming, the case mouth must be de-burred both inside and out. Burrs at the case mouth can cause
your cases to stick as well.
Additional suggestion is to neck size only. Just resize the depth of your chosen bullet. And ..... as August mentions, check your extractor.
Grab it by the hook and try to wiggle it. It should be pretty solid.
Ah .... Good Luck. You have a lot to look at.
Coffinmaker