Two things have come to light.
First, in the Winchester 76 in 45-60, the 13 gr. load of Herco and the 300 gr. BACo bullet with the 5/8" length of high density foam over the powder performed very well, gave uniform ignition and decent accuracy at 59 yds. where my target ended up. i'm pleased.
And secondly: I think the issue with the bloopers in my revolvers using Herco is a result of using cheap Russian primers. I don't think they are hot enough, and sometimes, lately anyway, some of the primers are pierced!! I shall buy some Winchester or other American primers and give it another try, and will report.