Octagonal, Just a thought. Maybe stoning the interior parts with Arkansas stones and polishing the interior friction points might allow the lighter springs to work more efficiently by lowing internal friction. I talked to someone who used Moly based engine assembly lube on the interior of his guns. Black nasty stuff but a low friction lube. Don't know if you need to go that far but when you take the springs out and work the action, you can sure feel the friction at work dragging on the works.
Thanks for the suggestion. In this case, friction isn't the suspect. I'd already done some stoning work before installing the springs. The issue seems to be the exact geometry of the older 2000 vintage parts - which worked fine with the original trigger and mainspring, but don't seem to work with the Wolff springs. In fact, this gun's reliability with the previous springs was what convinced me it would make a good BP match pistol in the first place. (You will note here that I
have been trying to fix something that wasn't broken... I just like the feel of the newer gun with the Wolff springs so well that I've decided to try to make the old one run the same.)
In addition to light hammer strikes, the old gun didn't do well with the reduced piano wire trigger spring either. It gave the gun a trigger pull so light I feel it made the gun unsafe - literally touching the trigger (zero creep, almost zero pull weight) sets the action off. Again, I think old part geometry is the issue. it looks like the older hammer sears are not as deep, and very faintly rounded. Perfect for the old spring. I'm experimenting with a new hammer that has deeper, very sharp sears by comparison, and that seems to improve the issue. ...Except I forgot to buy a new hand/spring to go with the new hammer. The new hammer requires the hand to be fitted to it, and I don't want to monkey with the old hand, since it still works fine with the old hammer/trigger spring combo. I can always go back to the original springs, which did work fine, if I want to.
Of course, the reduced springs were meant for primered cartridges in the first place, so if you get that Konverter, you'll probably bypass some of my issues.
As an afterthought, you mentioned rebending the trigger spring wire to fit the Remmie. I had the same issue with my Colt clones. I wrote to Wolff Gunsprings, and they advised they make 3 different length springs, and the one for EMF's is the longest. That's what wound up fitting in my Piettas.
I should say I don't intend to hijack your thread. My intent in bringing all this up is that making reduced springs work in any cap and ball gun - Colt, Remmie, whatever - can be done in at least some cases, but may take significantly more gunsmithing work than just swapping out springs. Also, I've seen wiser, more experienced gentlemen than me (see Capt. Baylor's website, for example) who say to give up on reduced springs in cap and ball altogether. It does occur to me that the fractions of a second I lose from using the harder springs in the handgun will never equal the time I lose moving from staged gun to staged gun inexpertly, and inexperience handling and reloading the double barrel.